THE 10 MOST INFURIATING AUDI G28 FAILS OF ALL TIME COULD HAVE BEEN PREVENTED

The 10 Most Infuriating Audi G28 FAILS Of All Time Could Have Been Prevented

The 10 Most Infuriating Audi G28 FAILS Of All Time Could Have Been Prevented

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How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician teaches you how to replace the G28 Engine Speed Sensor. This sensor is located near the edges of the transmission, above the flywheel ring gear. It transmits a signal to the ECU via the grey wire T55/49 and then to the tachometer located on the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated on the edge of transmission, above the flywheel ring. The sensor transmits an electrical signal through the grey wire to pin T55/49. The ECU uses this information to control the amount of fuel and boost. It also sends an indication to the G5 Tachometer in instrument cluster.

The sensor is used to connect with the G40 Camshaft position Sensor. The ecu needs to be aware of when the crankshaft has reached TDC and also the position of the camshaft, to trigger the spark and injectors.

If this sensor fails, the ECU will throw the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync and possibly indicating the chain is stretched or a jump link on the upper chain of timing. The code won't show without the additional information provided by other sensors (G4 or G40).

Testing can be a bit difficult since there are two connector pins, and they serve different purposes but the best method of testing it is to measure the resistance between the sensor and the ECU. When the sensor is fully operational, it should be reading about 1000 ohms. If you are having problems with this sensor, look for evidence of coolant or oil in the connector bay.

2. Injectors

Yesterday, when i was accelerating to the fullest speed from highway paytoll, i experienced a big cut in power like the engine is out of gas or injectors aren't firing at all. In the morning, i removed the spark plugs. Three were drenched with gazoline the fourth one was dry. I put a piece of tissue over each hole in the injector and when I turn the engine on without sparks, the ones with gazoline jump right out. The 4th one remains shut. I tried to test the ground connections of ECU pins 14,30, and 48/55. I found zero ohm. Therefore, i think the issue is somewhere else.

I also tried to reset the PID but with no luck. The car is able to start if the G28 is unplugged and is running fine when it is connected but it still is experiencing intermittent misfires at higher RPM. The coolant sensor (G62) even when unplugged, still shows an ice temperature of -49c. Also, i noticed that the gauge for oil pressure in the cockpit is showing 2 bar while the actual pressure is 0.0 when I crank up the engine.

I'm not sure what to do. I believe that I've eliminated everything else. I'm worried that i might have missed something. If anyone has suggestions, please share them! TIA!

3. Fuel Pump

The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style sender is identical to the G4 and both function in the 80, 100, 200, UrS and RS2 cars so you can easily find one at a salvage yard or at a parts store. It is easy to test them - just switch your DMM into resistance mode and measure the website distance between pins 1 and 2 (with the bump on the connector's edge facing up). They must be infinite Ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY and ADU) engines have an ECU that must know the speed and position of the crankshaft to make a decision about timing of the fuel injector, for example. In order to do this it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you encounter a problem with either of these sensors, the diagnostic scanner will display codes that could lead to the engine shutting down.

Some of the symptoms of a failing G28 sensor are an inaccurate gearbox rev counter and gears that shift faster than normal and/or misfiring when in gear. If audi replacement car keys you have any website of these problems, it is likely that your sensor is deteriorating and needs replacing. The good news is that they are quite affordable and readily available, especially if you're looking at an Bosch model, which is what we have. Alternately, the GM version of this unit is also a good choice.

5. Tachometer

A failing engine speed sensor could be a cause for a slew of issues with your vehicle. It's a crucial here component of the transmission of your Audi because it relays information to the ECU about how fast or slow the engine of the car is spinning. This sensor can cause the transmission to malfunction and other components in the car to be affected.

The G5 engine sensor is located at the outskirts of transmission, above the flywheel ring. It transmits an electrical signal through a gray wire to the ECU pin T55/49. The ECU utilizes this signal to control the flow of fuel and boost and also timig. It also relays it to the G5 Tachometer located in the instrument cluster. You can determine if the sensor is read more in failure by examining the continuity from the sensor to the tachometer. Also, you can examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 and pin T26a/12. You should detect a resistance of approximately 1000 ohms between these points. This is a standard part that is found across the Audi 80 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best parts could be found in wrecking yards.

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